Thursday, February 24, 2022

Fixed Scanning and Machine Vision: Zebra's Groundbreaking New Approach

New Devices Are Revolutionizing Fixed Scanning and Machine Vision

With demand for manufacturing production, quality, and supply chain performance at all-time highs, there’s some good news on the way with a big change in the world of industrial automation.

More than ever, companies need to boost high-quality output and do it as efficiently as possible, with minimal labor. Thankfully, it’s getting a lot easier due to a major shift in fixed scanning and machine vision technology.

 Historically, manufacturers and other industrial operations have used fixed barcode scanners, imagers, and machine vision cameras to automate data capture and visual inspections. Instead of relying on labor-intensive and error-prone manual scanning or inspection processes, scanners and cameras can capture data and images automatically, for everything from component traceability and high-speed sorting to visual inspections for packaging validation, assembly checks, and ensuring that products are free from contamination or defects.

However, there’s often been one major obstacle to realizing the benefits of fixed scanning and machine vision, and that’s complexity.

 Setting up fixed industrial scanners or machine vision cameras and configuring them to capture the right data and images under the right conditions has often required multiple hardware platforms and multiple devices with multiple software applications to learn. This typically adds up to more time, more cost, and more effort to get these industrial automation solutions up and running.

For example, you might need to deploy and mount multiple scanners at the same production stage to capture multiple barcodes on the same target, especially in difficult lighting conditions or at varying angles and distances. Or you might need to buy a completely different set of hardware with differing software to add machine vision image capture and analysis to your processes.

But all of that is changing with Zebra’s entry into the fixed scanning and machine vision industry with a groundbreaking new approach to these technologies. And at FPE Automation, we’re thrilled to be partnering with Zebra to bring this streamlined solution to industrial operations across North America.

As a global leader in barcoding, data capture, identification, and sensor technologies since 1969, Zebra has developed an unparalleled reputation in helping companies automate more processes and increase supply chain traceability, quality, and visibility. But recently Zebra turned its sights to fixed industrial scanning and machine vision, working with leading manufacturers and technology partners to develop a better way to do both.

The end result is Zebra's new singular hardware and software platform for both fixed scanning and machine vision, which offers the easiest setup and integration of any solution on the market. And its powerful data capture and vision-enabled capabilities are poised to compete with the leaders of the industrial automation industry.

Our team at FPE Automation has been working with Zebra on rolling out this exciting new family of solutions, and we’re already working with our clients to help them take advantage of Zebra's game-changing innovation in their automation and inspection jobs.

The first big difference with Zebra's new hardware is that it can deliver either fixed scanning or machine vision from the same device. In fact, you can start with a fixed scanner, such as Zebra's FS20 or FS40, and later unlock its machine vision sensing capabilities with a simple software license upgrade.

Speaking of software, you can set up and configure jobs with these devices using a single software application. Zebra's Aurora software provides all the tools, settings, and guided tutorials you need to set up even the most sophisticated fixed scanning or machine vision jobs—all in a simple, user-friendly, and modern interface.

All settings and configurations can be modified with sliders and radio buttons, and you get access to image auto-tuning and other features to simplify setup, along with guided tutorials and videos to help you learn as you go.

For example, with Zebra's Object Locate, you can rapidly and accurately locate objects right out of the box with optimized settings, regardless of orientation, position, or other variances. With its QuickDraw feature, you can draw a box around the area you want to inspect, right on the image, and then choose and configure your preferred image capture tool.

This means beginners can get a fixed scanning or machine vision job up and running quickly. But experts can also easily access all the powerful analysis tools and settings they need, including filters, polarizers, pattern recognition, edge detection, pixel counting, a blogs tool, and much more.

Another big advantage of Zebra's hardware is that you can capture up to 16 different images of a single target, each with its own image settings. You can conduct more inspections and scan and check more data with fewer devices. There are multiple exposure settings for targets that require different lighting, and there are multiple focus plane settings for objects at different distances.

In addition, Zebra supports all the lensing and optics options you might need, including liquid lenses; C-mount lenses; internal lighting with blue, white, red, infrared (IR) or multi-color; and external lighting options including front, back, and low-angle illumination.

Zebra's devices also provide dual-Ethernet connectivity, so you can send instructions to your devices through one Ethernet connection and send images for cloud storage, sharing, and analysis with the other. You can connect to virtually any network, system, or hardware device with industry standard protocols including TCP/IP, Serial, Profinet/Modbus, and CC Link.

Additionally, since Zebra's devices also have USB-C connectivity, you can output your results directly to a display monitor, without having to buy and set up a separate industrial PC for this purpose.

If all of this sounds a bit overwhelming, don’t worry. We have experts at FPE Automation who can guide you to the right solutions and help you set up your jobs with all the right tools, settings, and hardware for the results you need.

Plus, with the simplicity of one hardware and software platform to learn and use, and the ability to capture more data and images with less setup time and fewer devices, Zebra's fixed scanning and machine vision solutions will help you learn and get up to speed faster. You can quickly start to set up and configure jobs without outside assistance or support. But, if you need it, we’re still there to help.

For companies that need a simpler, easier, and more affordable way to automate data-driven or image-based production and quality assurance processes, Zebra's new technologies are the solution.

To learn more about Zebra's revolutionary new approach to fixed scanning and machine vision, download this brochure to learn more about these devices and Zebra's Aurora software. Also, feel free to connect with the industrial automation experts at FPE Automation to get more details and answers to your questions.

About FPE Automation

As leaders in industrial automation since 1963, FPE Automation has decades of extensive and proven experience in helping companies automate more processes, boost quality output, and gain a competitive edge through the power of technology. Visit us now to learn how we can help your business.

 

PDF DOWNLOAD THE FULL BROCHURE

Wednesday, February 16, 2022

Lowering the Bar to Reap Automation Benefits: With Epson RC+, No Programming is Required

The right automation means increased production quality, accuracy, speed, and so much more. With no-code, icon-driven programming, anyone can program an Epson SCARA robot. The time has never been better to check it out. 

Jake Hall, aka #TheManufacturingMillennial put together this video highlighting how RC+ Express from Epson is eliminating a learning curve. This puts automation within reach of countless more manufacturers around the country and around the world. As a result, more manufacturers will benefit from the world's most popular SCARA robot. Here are some reasons why you should!


Jake Hall reports: 

Last year the annual 𝐬𝐚𝐥𝐞𝐬 𝐨𝐟 𝐫𝐨𝐛𝐨𝐭𝐬 𝐢𝐧𝐜𝐫𝐞𝐚𝐬𝐞𝐝 𝐛𝐲 𝟐𝟖% 𝐢𝐧 𝐍.𝐀. and for the second year in a row, 𝐧𝐨𝐧-𝐚𝐮𝐭𝐨𝐦𝐨𝐭𝐢𝐯𝐞 𝐚𝐩𝐩𝐥𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬 𝐨𝐮𝐭𝐬𝐨𝐥𝐝 the automotive sector. As robots become more highly sought after by smaller manufacturers, we need to find solutions that reduce the risk of integration.

A solution from Epson Robots called 𝐑𝐂+ 𝐄𝐱𝐩𝐫𝐞𝐬𝐬 helps machine builders, integrators, and end-users integrate robots at a very low learning curve by having a No-Code, easy-to-use teaching environment. 

𝐑𝐂+ 𝐄𝐱𝐩𝐫𝐞𝐬𝐬 is a free download virtual software that uses block-style programming with premade templates and a built-in 3D simulator for visualizing. 

With over 20 different robot models to choose from and the ability to set up a robot program in minutes, this can help get first-time robot users and also veterans in the industry up and running quickly.

Download RC+ Express for Free
Follow Epson Robotics on LinkedIn

Make sure to register for the Association for Advancing Automation webinar “𝐖𝐡𝐲 𝐀𝐮𝐭𝐨𝐦𝐚𝐭𝐞 – 𝐌𝐚𝐧𝐮𝐟𝐚𝐜𝐭𝐮𝐫𝐢𝐧𝐠 𝐂𝐨𝐧𝐬𝐢𝐝𝐞𝐫𝐚𝐭𝐢𝐨𝐧𝐬 𝐢𝐧 𝐓𝐨𝐝𝐚𝐲’𝐬 𝐍𝐞𝐰 𝐍𝐨𝐫𝐦𝐚𝐥” featuring  from Epson Robots next week here: https://www.automate.org/webinars/why-automate-manufacturing-considerations-in-todays-new-normal

Friday, January 21, 2022

FPE Automation's Steve Kocmond is PHD Top Performer for Custom Wireforming Solution

FPE Automation's Steve Kocmond was named a Top Performer this month by PHD Inc. for his work at a wireforming facility.



A local manufacturer needed a cylinder solution that would hold up in a rugged production environment. The non-rotating rod cylinder they were using previously was obsolete. PHD had many available options. None were a direct drop-in functional replacement. So, Steve and the talented PHD applications team went to work designing a PHD custom-engineered solution that would meet all the criteria. The result? The customer was able to keep their equipment updated and maximize production uptime. The team also expressed a need to have this critical cylinder in stock to avoid any downtime. So FPE Automation and PHD Inc. worked with them so they can keep some on hand at all times. Congratulations to Steve Kocmond, and thanks to PHD for the accolades!

Friday, December 10, 2021

A Single Robot Tends Two Machines: A Filling Application Case Study

Pick & Place: When it is beneficial to build a robotic cell. 

A repurposed UR3 now tends two machines and still gets better output.




Before this project started, Bisco's Won Suh already understood the advantages of automating. He had a Universal Robots UR3e that he wanted to repurpose for a new pick and place filling application. He just didn't have bandwidth to get it done in-house. 

That's the great part about FPE Automation's Handshake Solutions. We can put together a unique team just for you, so that your implementation is successful. For Bisco, this included automation experts from both FPE Automation and Designhawk InnovationsDesignhawk is an industrial automation firm located in Chicago. They specialize in helping companies just like Bisco to automate. 

Take a look at how this UR3e robot reliably and consistently handles this pick and place filling application. Along with Universal Robots, you'll notice an OGZ gripper and OSW slide, both from PHD Inc. The bowl feeder was provided by Mirai Inter-technologies. You'll also notice MAC Valves, and a Camozzi air prep system used here. It's exactly the type of multi-product engineering that makes FPE Automation's Handshake Solutions so valuable. Pulling together world-class technology, we can achieve the end results you need.

FPE Automation handshake solutions are nearly endless in scope and possibility. We can help you automate vision systems, robotic pick and place applications, palletizing, welding, machining, sanding and grinding, logistics and more, just to name a few.

To learn how we can help you make automation a reality for your business, visit https://www.fpeautomation.com/handshake-solutions

Whatever your requirements are, FPE Automation can help you to get started.

#fpehandshakesolutions

#fpehandshakesolutions


Thursday, December 9, 2021

Is Automation Really "Revolutionizing Manufacturing"?

Revolutionizing Manufacturing: It's What We Do.

It is also the title of an article run recently by the Elk Grove Village Business Journal, a publication in the hometown of FPE Automation's corporate offices; Elk Grove Village, Illinois

Revolutionizing? That's quite a word! If you think the journalists are overstating it, consider this:

 At no time in the 50+ years of FPE Automation's history has manufacturing in our region undergone such a sweeping change. The positive effect that automation is having on the way we do business, combat labor shortages, keep workers safe, etc. is far-reaching. 

The good news? FPE Automation can help take the intimidation factor out of automating your business. If this article leaves you curious about what the possibilities are for your company, we invite you to check out the case studies. Businesses all over the Midwest, just like yours, are reaping big benefits from robotics, vision and AI. 

The latest industrial automation technology is boosting productivity and profitability for U.S. manufacturers.

We'd like to thank the Elk Grove Village Business Journal for the press! We hope you enjoy the article



Tuesday, November 23, 2021

Zero to Fully Prepared in Less Than Two Days

Deploy Collaborative Robots and Automate Your Business: No Programming Skills Needed



Adam Homan from Integrated Machinery Systems recently attended Universal Robots CORE Training at FPE Automation. He knew he would be learning how to program a Universal Robot. 

He left with a comfort level better than he expected.

This is what he had to say about the two days he spent at FPE Automation's state-of-the-art training center:


Adam Honan - Integrated Machinery Solutions
"Zero to this in less than 2 days. I’m sure this is no big deal to a lot of experts out there. But for a guy who has avoided programming like the plague for my entire life and has never worked with a robot, this felt like a huge accomplishment."

"Big thanks to [certified instructor] Leena Antony and the team at FPE Automation, Inc. for the excellent Universal Robots A/S training."

"Really looking forward to pairing this technology... to help manufacturers solve staffing and production issues."


Universal Robots' Senior Manager, Strategic Marketing & Applications Development, Joe Campbell, had this to say about Adam Homan and his successful CORE training...

"And so it starts! I have seen this scenario again and again - one smart individual quickly learns the fundamentals of Universal Robots A/S cobots, works with a value-added distributor like FPE Automation, Inc. to get their first cell up and running, and starts to incrementally re-shape their manufacturing processes.

"50,000+ UR cobots can't be wrong!"

Learn to program and operate a Universal Robot. FPE Automation, one of the few Universal Robots Platinum Distributors globally, offers UR CORE training at two Midwest Training & Technology Centers; one near O'Hare Airport in the greater Chicago region, and the other just outside St. Louis, in Missouri. In both, you'll spend time interacting, hands-on with the robots. 

You'll find FPE Automation's current CORE training schedule here



Thursday, November 18, 2021

Business Owners and Entrepreneurs: Let's Talk About Automation

Automation: A Topic That Can Make or Break Your Business

FPE Automation is answering your questions about how to move forward. Staying competitive in today's business landscape depends on it. 

FPE Automation is a local, family-owned business. We have lived and worked in the community we serve for nearly 60 years. 

We realize that a big part of making sure our community thrives is to ensure that local businesses, both small and large, are doing so. That's why education is so important to us. 

This week, Joey Bardos, President, FPE Automation, spoke at the Enclave Learning & Earning Center for Entrepreneurs in our hometown, Elk Grove Village, IL. 

The topic? Robotics, AI, smart manufacturing and more. We understand that automating is a shift in how you do business. We also know there are a lot of options to consider. We're trying to take the guesswork out of how to take your company to the next level. We want to help you:

  • Do more with less
  • Combat labor shortages
  • Retain the good workers you have
  • Keep them safer on the job
  • Improve the quality of your products

We don't think it's hyperbole when we say that the future of our community depends on it. These are pivotal times. Your business needs to stay competitive. 

Since automation is an investment, we want to make sure the following is accomplished:

  • Your implementation goes smoothly
  • It impacts your business in a measurable, positive way
  • Your team has the skills to effectively deploy and re-deploy the technology
  • You are taking advantage of available tax credits and possibly even government grants to help you invest in automation

That's why we have spent much of 2019-2021 partnering with groups like TMA, IMEC, ENCLAVE, local community colleges, high schools and our villages and towns to figure out ways that we can be of value to those that surround us. Our goal is to educate students, employees, businesses about the ways that we can make them more profitable and efficient.

Please reach out to us if you'd like to sit down and talk about what your options are. We're happy to help! 

#fpegivesback