Wednesday, November 23, 2022

ARTICLE: As boomers prepare to retire, addressing a shrinking labor force

Already Tired of Hearing About Labor Shortages? It's Going to Get Worse

The good news? Automation has reached a point where technical feasibility allows it to fill in the gaps. The takeaway? Automation is ready now to step up when there are too few workers to do the job. 


By Sandia Harrison, Director of Marketing, FPE Automation


There is no doubt about it. The labor force is shrinking. 

"In four years, the number of students graduating from high schools across the country will begin a sudden and precipitous decline, due to a rolling demographic aftershock of the Great Recession. Traumatized by uncertainty and unemployment, people decided to stop having kids during that period. But even as we climbed out of the recession, the birth rate kept dropping."

Source: Vox.com. November 21, 2022

As a large wave of boomers prepares to retire, there is a shrinking population entering the workforce to replace them. Nowhere is this more apparent than in manufacturing and logistics. 

Fortunately, many of the tasks involved in jobs in those crucial labor markets represent excellent opportunities for automation. Repetitive, predictable activities have been automatable for several years. Activities that include:

  • Operating machinery
  • Welding
  • CNC machine tending
  • Packaging
  • Part marking
  • Palletizing
  • Inspection
  • Quality control
  • Internal logistics/part presentation/delivery

You have probably seen the thousands of case studies out there in the media. It's true that automation is keeping companies competitive. It's also making it possible for companies that have done business overseas to re-open stateside, creating jobs in the USA. 

Automation is Powerful

Managers who used to spend a portion of their day "putting out fires", no longer spend so much time addressing pain points. Automated equipment doesn't call in sick. Those same managers now report higher levels of output, better quality, and fewer errors. Labor is expensive. What might surprise you, however; the expense of all of that put together typically exceeds labor costs. 

Automation Makes Sense

For any business, cost savings, return on investment (ROI) and sustainable growth are the end results. While automation provides all of that, one factor that is often overlooked is employee satisfaction. 

"Workers who have incorporated high levels of automation into their daily tasks are happier in their jobs, more optimistic about their future career prospects and more likely to recommend their role to someone about to enter the job market, according to new research from Tradeshift."

Source: Business Wire. May 26, 2022

To thrive, a business needs to attract and retain capable and satisfied employees. As the number of those potential workers declines, it makes more sense to bridge the gap. 

In 2023, FPE Automation will be celebrating 60 years of helping companies like yours. Whether you would get more out of your automated processes, or you're just getting started, our friendly and capable team of engineers can help.




This article is not to be reproduced in whole, or in part, without express written permission from authorized parties at FPE Automation.

 

Monday, November 7, 2022

Forging and stamping case study: when material handling is critical

FPE Automation's Cody Schmelzle Helped Streamline Processes at a Utility Power Component Manufacturer. 

The resulting improvements were so significant that he won a PHD, Inc. Top Performer award for his efforts. 

If you speak to engineers and operations managers in forging and stamping plants, they'll nearly always mention reliability. In such harsh manufacturing environments, not any workholding solution will do.


Traditional Forging and Stamping

In addition, the industry itself is continuously changing. In fact, IBISWorld predicts that revenue in the forging and stamping vertical market will grow at an annualized rate of 0.7%, reaching a total of $36.2 billion within the next five years. Increased demand will drive this anticipated increase. More stable metal prices will as well. 

To keep up with demand, and remain competitive, operations need to be consistent. The manufacturing process absolutely must be rock solid. There is very little room for margin of error. 



In this particular case study, that's where 
PHD, Inc. entered the picture. Their GRR Guardian® High Capacity Pneumatic Parallel Grippers provide high grip force, five long jaw travels, and high jaw loads. This heavy-duty end effector’s rugged design and jaw construction can withstand high impact and shock loads. Series GRR Grippers are designed for gripping large objects in demanding industry applications including small engine block manufacturing, automotive wheel rim manufacturing, foundry applications, and more.

FPE Automation's Cody Schmelzle
A team of engineers from the company met with FPE Automation's Cody Schmelzle. As he toured the plant, they explained that they utilize material handling processes for many of the products they manufacture, components such as large bolts and spiral/auger anchors, and the like. Given the specifications, they decided together that a robust solution like the Series GRR Gripper would provide them the reliable material handling capabilities they require, on a consistent basis. The effect the re-tooling would have on streamlining their operations was expected to be significant.  

The grippers were installed and did make the impact the team expected. The result? It was decided that the Top Performer award was well-deserved after this manufacturer reported the highest level of satisfaction with their new grippers.